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JS-16/JS-24 Multi-function counting packaging line (Medium speed line)

    Working principle

    Automatic Tablet /Capsule Bottle Packaging lines are suitable for counting and filling wide range of tablet sizes between 5-25 mm and hard gelatin capsules #5~#00 in plastic or glass bottles .It is the most complete,innovative and affordable bottling line in the marketplace .We fully integrated this line to include from bottle unscrambler, counting and filling,paper and desiccant inserting,capping ,inspecting,induction sealing to pressure sensitive labeling system.The counter equipped with high quality intelligent sensors for 99%counting accuracy and reliable performance.Unlike other standard counters in the market .our counter comes with Taida Made PLC Control with color Touch screen Panel.Vibration Nozzles.secure
    bottle neck system for precision filling .No Bottle --No Fill,Tool-Less dismantle for cleaning and main ten-ace,automatic lifting system for quick bottle height changing ,etc.are among standard features on each unit.

    Feature

    1)The Most Complete Innovative and Affordable Bottle Packaging Lines in the market 
    2)Production Output :Up to 60 bottles/ min.on JS-16 Counter & Up to 80 bottles /min.on JS-24 Channel Counter
    3)Custom integration available to meet specific requirements by our customers.
    4)No Change Parts Required--All contact parts can be dismantled without tools
    5)Conformance to cGMP standard
    6)3-Level Vibrating Trays for Feeding 
    7)2 Separate Vibratory Sections,2 Separate Hoppers on JS-16 Channel Counter
    8)Standard Dual Lane Sanitary Conveyor
    9)Complete On site Integration ,Set-Up,Installation and Training available word-wide.

    Machine list:
    1)JS-A160 Bottle Unscrambler 
    2)JS-16/24 Counting Machine
    3)JS-C121 Automatic insert machine for desiccant
    4)JS-902 Cap screwing machine
    5)JS-M1 Induction sealing machine
    6)JS-T1 Round bottle side face labeler
    7)JS-2 Bottle Collector

    Main Technical Parameters

    Model

    JS-16A

    JS-24A

    JS-16B

    JS-24B

    Applicable

    capsules  0#-5#

    soft gels

    tablets ⌀5.5-12

    Pill ⌀3-12

    capsules 00#-5#

    soft gels

    tablets <⌀22 mm

    Pill⌀3-20

    Capacity

    50-90 bottles/min(Related to the variety of drugs, drug size, bottle size, and bottle loading)

    Power Supply

    220v 50hz Single phase

    Power

    4.5kw

    Gas consumption

    1 m3/min

    Floor area dimension

    Length x width    1000 x 250 cm


    Main configuration

    NO

    Name

    Manufacturer

    1

    Motor

    TQG(Taiwan)

    2

    See bottle of photoelectric sensor

    ORMON

    3

    Count the Photoelectric Head

    Adopt Ever light Electronics., Ltd

    4

    Pneumatic Components

    Japan SMC

    5

    Switch button

    French Schneider

    6

    The man-machine interface

    Adopt Delta-China

    7

    Main control chip

    By using imported STMicroelectronics co., LTD

    8

    The leakage switch

    French Schneider

    9

    Switching power supply

    French Schneider

    JS-A160 Bottle Unscrambler 

    detail15 (1)sze

    Working principle

    The motor runs by the gear then it makes the neatening flower plate work.The bottles in the bottle container rotate from the under part to the upper part of the bottle neatening plate by the semicircle  groove of the bottle neatening flower plate.The bottles in the semicircle groove neaten by the bottle turning board of the bottle neatening system.It can turn the bottles which are upside down automatically.

    Main features

    1)This machine is electron mechanical integration equipment, convenient operation, simple maintenance, reliable running.
    (2)With a bottle of quantitative detection and control excessive overload protection device. 
    (3)Frame and material barrel is made of high quality stainless steel material, beautiful appearance, in line with the GMP requirements.
    (4)Don't need to use air bottle blowing, the use of automatic bottle body, and is equipped with a set bottle device, greatly improve production efficiency.

    Main technical spec

    Model

    Size of Bottles(ml)

    Capacity

    Power supply

    Weight

    Dimension(mm)

    JS-A160

    50-300

    60-160 bot/min

    220v 50hz 0.15kw

    300 kg

    1050*1150*1250

    Bottle type: plastic round, flat square bottles etc. 

    JS-16/24 Counting Machine

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    Working principle

    This machine is the important equipment for the production line of vial solid preparations. It is used for counting and split charging of the tablet including the shaped tablet, hard capsule, soft capsule (various shapes, transparent, nontransparent) and pill. It is able to combine with the vial distributing machine, paper stuffing machine, desiccant inserter, cap screwing machine, electromagnetic induction foil-sealing machine and self-adherence labeling machine to form full-automatic high-speed bottled production line. It has been widely used in the industries such as pharmacy, food, chemical engineering, etc., It is fully conforming to GMP certification requirements.

    Main features

    1) Strong compatibility,It can count and bottle various kind of solid preparation or solid granules for example ,tablet ,capsule,soft capsule( transparent and non-transparent),pill etc.
    2)Vibration cutting: channel vibration under homogeneous materials, unique patent agencies blanking,turning out material is steady, not damage.
    3) Anti high dust :Adopting the anti high dust photoelectric sensing technology only developed by our company ,it also can work stably under the high dust circumstance.    
    4)Correct counting :With automatic photoelectric sensor counting ,the error of bottling is less than nation standard
    5) Special structure of the discharge spout, can prevent blocking drugs, small bottle can fast bottling (optional)
    6) High intelligence :It has various alarm and control functions like no bottle no count, check fault automatically and so on.
    7)Easy operation :Adopting intellectualized design, all kinds of operation data can be set according to the  requirement .It can store 10 groups of setting parameters for use.

    Main technical spec

    Model

    JS-16A

    JS-24A

    JS-16B

    JS-24B

    Capacity

    20-80

    20-90

    20-80

    20-90

    Passageway

    16 conventional

    24 onventional

    16 Widening

    24 Widening

    Dimension

    136*135*165cm

    176*135*165cm

    136*165*165cm

    176*165*165cm

    Weight

    420kg

    450kg

    550kg

    580kg

    Applicable

    capsules  0#-5#

    soft gels

    tablets ⌀5.5-12 mm

    Pill ⌀3-12 mm

    capsules  00#-5#

    soft gels

    tablets <⌀22 mm

    Pill⌀3-20 mm

    JS-C121 Automatic insert machine for desiccant

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    Working principle

    This machine is the mechatronical equipment installed with devices of stopping operation in time of lacking bolttles,starting working when bottles are in place.

    Main features

    1) It has strong compatibility and is suitable for round, oblate, square and flat square bottles of various specifications and various materials.
    2)Color-coded, colorless plate-shaped bag desiccant bag;
    3) It has many monitoring and alarm control functions such as no bottle no work, fault self-test, desiccant bag not entering the bottle, etc., ensure the continuity of equipment operation and the accuracy of desiccant bag insertion;
    4)Fully automatic operation, intelligent joint control with the upper and lower processes, good coordination, no need for special operation, saving labor;Photoelectric sensing elements are manufactured in Taiwan and are stable and durable.

    Main technical spec

    Model

    Size of Bottles(ml)

    Capacity

    Power supply

    Weight

    Dimension(mm)

    JS-121

    15-500ml

    80-120 bot/min

    220v 50hz 0.5kw

    280 kg

    1800*1350*1600


    Bottle type: plastic round, flat square bottles etc. 

    JS-902 Cap screwing machine

    detail15 (4)6ds

    Working principle

    This machine is a new design automatic capping machine for screwing lid on glass, plastic bottlers or jars. Caps can be plastic, metal, or other material.With intelligent PLC& touch screen control system, it works stable and reliable, easy to operate and maintenance, widely used in for plastic, glass or metal bottle, cans or jars in food, beverage, cosmetic, pharmaceutical or chemical industries.

    Main features

    1) Strong compatibility ,suitable for various sizes of cap shape,bottle shape.
    2) A pair of cap dropping and wearing device suit for all kinds of bottle caps.
    3) Cap unscrewing torque control, ensure the quality of the screw cap (optional)
    4)Oscillating swivel wheel, strength is more suitable, greatly reduce the swivel wheel
    5) No bottle or cap ,no work .By testing, it will wipe out the skew,inverse caps and caps without aluminium foil.It h  as the function of fault self examining and any other check warning control functions ,so it can  ensure the continuity and accuracy
    6) Operate automatically ,intelligently control with the last and next process, with good Harmony .Special operating person is not necessary  so it  can save labor cost.

    Main technical spec

    Model

    Size of Bottles(ml)

    Capacity

    Power supply

    Weight

    Dimension(mm)

    JS-902

    Ordinary cover, plastic cover with protective cover, double cover, flip cover, etc.

    50-120 bot/min

    220v 50hz 1.8kw

    650 kg

    2550*1050*1900


    Bottle type: plastic round, flat square bottles etc. 

    JS-M1 Induction sealing machine

    detail15 (5)i6a

    Working principle

    The bottles with aluminium foil pass under the inductive head, the aluminium foil heats after receiving the energy produced by the inductive head.The heated aluminium foil melt the plastic film attached to the aluminium foil and glue to the bottle mouth so it can achieve the sealing effect.

    Main features

    1) Strong compatibility ,sealing rate can be adjustable according to the size of aluminium foil;
    2)It has the function of fault self examining and any other check warning control functions ,so it can ensure the continuity and accuracy.
    3) High electromagnetic conversion efficiency ,low energy consumption, good sealing effect.
    4)It will reminder in time and stop automatically if the sealing rate is too small or too big. 
    5) Adopting wind to cool .and the cool effect is good .long service life. 
    6) Operate automatically ,intelligently control with the last and next process, with good Harmony .Special operating person is not necessary so it can save labor cost.

    Main technical spec

    Model

    Size of Bottles(ml)

    Capacity

    Power supply

    Weight

    Dimension(mm)

    JS-M1

    Round, oblate, square and flat bottles with a mouth diameter of 15-50mm

    50-120 bot/min

    220v 50hz 3kw

    220 kg

    1350*900*1300


    Bottle type: plastic round, flat square bottles etc. 

    JS-T1 Round bottle side face labeler

    detail15 (6)wti

    Working principle

    Bottles transferred by the carrying guideway and separated at the same distance, the photoelectric sensor see bottles passing by and send out the signal.After getting the signal, the driving system starts to send the label.tension system makes the label paper achieve tightening effect.then code by the coding machine,the orientation of label paper photoelectric sensor locate according to the length of the paper then make sure the label paper have the same distance.Under the function of the label sticking part and label pressing part, the label paper strip away automatically, and stick to the demand location smoothly to finish the entire label sticking process.

    Main features

    1) Strong compatibility ,suitable for all kinds of round objects
    2)Adopting compacting labeling design, ensure the quality of labeling ,control the length of the label paper and the uniformity of starting labeling. .
    3) Adopting pre-labeling system ,labels come out stably with good smoothness of label sticking and high accuracy of positioning.
    4)Rolling pressure label paper adopts different ways to different bottle shapes ensure the quality of label sticking.And stick to the demand location smoothly to finish the entire label sticking process.

    Main technical spec

    Model

    Size of Bottles(ml)

    Capacity

    Power supply

    Weight

    Dimension(mm)

    JS-T1

    Round Bottles     Width less than 120 mm

    50-120 bot/min

    220v 50hz 0.15kw

    280 kg

    2000*700*1650


    Bottle type: plastic round, flat square bottles etc. 

    JS-1/2 Bottle Feeder/Collector

    1701920469723o3d

    Description

    Used for bottle regularly into single line arrangement, continuous conveying to the continuity of the special equipment for bottle device. According to the production capacity of special equipment for stepless speed regulation, and make it match on production capacity, the equipment is reliable in performance and aesthetically pleasing, running stability.

    Feature

    1) Strong compatibility: Suitable for round, square and flat bottles of various materials, especially for larger bottles.
    2) It is convenient to change the variety: no need to change the accessories when changing the bottle, as long as the simple adjustment.  

    Technical parameter

    1

    Model

    JS1-650mm

    JS1-850

    JS1-1000

    JS1-1200

    2

    Dimension

    650×650×800mm

    850×850×800mm

    1000×1000×800mm

    1200×1200×800mm

    3

    Net weight

    70KG

    75KG

    80KG

    85KG

    4

    Capacity

    60-80 bottles/min (The size of bottle decide on capacity )

    5

    Applicable bottle shape

    10~750ml round、square bottle

    6

    Power supply

    AC220V 50Hz 0.1kw

    7

    Material

    304SS

    Details of the machine

    1701928939568phu

     PLC touch screen control, simple operation, two languages supports.

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     Free to provide matching size change parts. Also,provides a video tutorial to adjust the conveyor belt

    17019289627273pf

    There are switch to Automatic control the counting machine up and down 10CM.Save time . 


    Appropriate to varietal medicen ,like capsule ,tablet ,pills and candy etc.

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    Main configuration

    NO

    Name

    Manufacturer

    1

    Motor

    TQG(Taiwan)

    2

    See bottle of photoelectric sensor

    ORMON

    3

    Count the Photoelectric Head

    Adopt Ever light Electronics., Ltd

    4

    Pneumatic Components

    Japan SMC

    5

    Switch button

    French Schneider

    6

    The man-machine interface

    Adopt Delta-China

    7

    Main control chip

    By using imported STMicroelectronics co., LTD

    8

    The leakage switch

    French Schneider

    9

    Switching power supply

    French Schneider


    Packaging and delivery

    1701929012747ia0


    Honor

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    detail1 (15)wiy
    01020304

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