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NJP-7200 Automatic Capsule Filling Machine

Automatic Capsule Filling Machine has been designed and developed to fill hard gelatin capsules with powder or pellets .

It is an extremely durable and reliable machine that fill dosages to the highest accuracy.

It can be applied the wide range of capsules at all sizes and guarantee the integrity of all capsules

product details

Feature

1.Compact structure, all-seal size, meet GMP standard;

2.Using Japan Mitsubishi driving, stepless speed regulation, Japan Mitsubishi PLC program control; Transfomer driver; steadily working; reliable.

3.Capsule usage rate ≥ 99%

4.Dosing weight adjustable, dosing weight tolerance ±5%

5.Safety Sensors Sensitive to shut the machine down automatically in the event of problems when no capsules, no powder, door opened, and abnormal load.

6. Average output around 60,000 capsules per hour. Efficiency and Accuracy.

Tech specification

No.	Model	NJP-7200
1	Output	7200 Capsules/Min , 432,000 Capsules/H
2	Dividing device	RU180S,RU140S
3	Index table	12 partition ,seal type
4	Capsule size	00#~5#
5	Hole No.	56
6	Row	4
7	Filling precision	≥99.5%
8	Capacity of filling	Filling quantity of arbitrary adjustable ,the load difference ±5%
9	Feature of controler	Round corner-hung touch screen or push button
10	Operation driver system	Variable frequency drive operation ,safe and reliable
11	Cleaner	3 KW
12	Water circulation vacuum pump	2BVC-5110 4KW water circulation vacuum system
13	Electrical appliance	Mitsubishi Inverter ，PLC program
14	Main motor	3.7 KW
15	Total power	11 KW
16	Weight of main machine	3500 Kg
17	Dimension	(1725LＸ1420WＸ2600H) (mm)

Schematic diagram of external dimensions

Main technical information and feature

Novel sowing SAC device，each sown SAC simultaneously broadcast two rows of equipment mesa station occupied keep your countertop cleaner and smaller equipment volume

Bottom module are unidirectional liner motion depend on double cam. smoothly operation and low maintenance . Completely seeling and eliminatecontamination of products New dual-axis fixture, cover and bottom modules'installation adopts a dual-axis positioning fixed, ensure the modules'stiffness, precission and balance when running

New structure of twelve station closed intermittent turn table, upper and lower module unidirectional motion, safe and reliable .closed structure to ensure the products will not be lubricating oil pollution, meet GMP standard requirement

Powder filling bearing adopts high stability Triaxial structure ,simultaneously improve the wearing resistance of metering unit .and keep accuracy powder filling amount after long time operation

Die cleaning unit using positive and negative pressure cleaning ,thoroughly clean to ensure high-precision filling Notice: For more viscous powder provide blow type mold hold clearing

Note: For the cleaning of the more viscous powder mold hole, a blowing brush is provided

The capsule ejection device improves the structure of the capsule ejection cam, so that the finished product can only be sent out through the ejection pin, which completely avoids the damage to the surface of the finished product caused by the ejection type of the cylinder or the ejection type of the motor. In addition, a dust suction device is added to solve the traditional capsule ejection. The problem of flying dust.

The filling station adds a powder recovery device, and the matching collection system collects the powder, avoiding the waste of the powder and ensuring the cleanliness of the table

All equipment is externally connected to power supply, pipes, meters, etc., and the unified panel configuration reserves fast interfaces, which not only allows the internal layout of the equipment to be standardized and reasonable, but also facilitates the user's factory layout

The metering sheave adopts a synchronous double-track double-sided inner cam, which can withstand a large bearing capacity in addition to providing very good stability, and has a very good adaptability to the filling of traditional Chinese medicine products and viscous medicines;

According to user needs, the running track of the metering cam can be designed as:

The electrical box adopts the built-in type, which reduces the space occupation and has better sealing performance.

The electric control system is driven by Mitsubishi frequency converter and controlled by Mitsubishi PLC program, which is precise, safe and reliable, and continuously variable.

Main parts

No	Name	Model/Drawn	Manufactor
1	Cover module	03-13	HJ
2	Bottom module	03-14	HJ
3	Cover module bearing	03-12c	HJ
4	Bottom module bearing	0315-02c	HJ
5	Sperating/close sac/computation/sorting/emboss capsule CAM	0210-00—0022-00	HJ
6	CAM disc	03-20	HJ
7	Six equal sheave	05-16	HJ
8	12 partition ,seal type	03-25	HJ
9	Linear bearing		SKF
10	Scroll wheel/needle roller bearing		SKF
	cleaner	XCJ-36 3KW	HJ
M1	Three-phase brake motors	CH-32 1.5KW	Taiwan
M2	Water circulation vacuum pump	2BVC2070，功率2.35KW	淄博卓信
M3	Powder filling motor	GV22S 200W	Taiwan
M4	The cooling fan distribution box	200-240V 50/60Hz 14W
PLC	PLC program controler	FX2N-16MR-001	Mitsubishi
PLC	Communication module	FX2N-485-BD	Mitsubishi
	Human-computer interface	MT6100IV	Weilun
UF	Inverter	FR-E740-1.5K-CHT	Mitsubishi
SQ3	Capactitive approach switch （auto test powder）	Φ30	Omron
SQ1 SQ2	Door close switch	PL05N	Shenzhen
TC	Control transformer	380V/220V、24VBK100VA	Dongguan
	Motor protection switch	D2108-20	Changan Group
	DC contactor	KJC1-12012	Shanghai
	Selected switch button/stop button		Schneider

Model List

NO.	Name	Unit	Q.TY
1	Cover module	piece	12
2	Bottom module	piece	12
3	Send sac board	piece	2
4	Vertivally	piece	4
5	Fork board	piece	4
6	Reed frame	piece	4
7	Leaf spring	piece	56
8	Horizontal plug	piece	4
9	Correction blocks	piece	4
10	Filling bar	Root	336
11	Capsule plate	piece	1
12	Close sac adjusting block	piece	1
13	Cover and bottom module check bar	Root	4
14	Correct check bar	Root	4
15	Capsule plate check bar	Root	4
16	Capsule plate bottom module check bar	Root	4
17	capsule plate bearing check bar	Root	4

Spare tools

No.	Name	Size	Quantity	Remarks
1	An adjustable wrench	150×19	1
2	Socket screw wrench	3~12	1 set	1 sets of seven
3	Plus driver	125×6	1
4	Minus driver	125×6	1
5	Tweezers	120mm	1
6	Capsule cleaning rod		1
7	Capsule cleaning hook rod		1
8	Brush	3”	1
9	Cleaning dipper		1
10	Brush to clean pipe		0
11	Key of side plate		2
12	Wrench	150×5	1
13	Fill a Chinese foot		1

High precision dividing box RU140 with RU 110,compact structure,stable operation and low noise.

Dividing Box mechanism Features

1. sealed structure, meet the GMP standard.

2. Frequency, smooth operation and low noise, safe and reliable operation.

3. capsule high probability.

4. The amount of powder filling equipment small plate, put the amount of precision.

5. indexing diameter and the diameter of the upper and lower module location closer indexing positioning accuracy. Under module extends the use of biaxial closed institutions to ensure rigidity, accuracy and balance module after projecting. Small compact footprint, the transmission mechanism is simple and easy assembly and replacement.

6. Large production using the Dividing Box indexing mechanism: general users 4--5 years to be replaced, because Dividing Box is a box, inside the worm driven by a cam roller 12 positioned, this 12 work positioning wheel drive table 12 sets upper and lower dies, indexing box inner dial diameter is small, but the work surface of large diameter turntable, once indexing Chamber of wear and tear, to the work surface back wheel will be more than three times the deviation (assumptions: Indexing box internal wear 0.03mm, then back to the turntable work surface deviation will reach 0.1mm), it will seriously affect the concentricity of the upper and lower molds. As indexing Chamber of wear and tear, affecting the normal operation, please contact me solve the problem because of internal divisions caused by wear and tear and must be replaced Dividing Box, but the box a domestic indexing takes about RMB 20,000(Make in China) , better form Taiwan import need RMB30,000 , greater maintenance costs. If operating mistakes cause crashes equipment, ranging from re-correction working table rotating mechanism, while replacement indexing box (because Dividing Box positioned limited roller diameter, easily deformed by the impact, the deformation must be replaced once the indexing operator box appears when the operating ).

7. Hanging touch screen, two optional push-button, automatic mobilize operating space, easy to use.

8. Dividing Box indexing mechanism drawback is that it's easy to wear, life is short, high maintenance costs, strict requirements for the operator

Machine in Factory

Tool of Machine

Application Type

NJP-7200 Automatic Filling Machine can use in powder and pellet

(Need to purchase pellet construction)

XCJ-36 Cleaner

Feature

1. Use in easy have dust’s machine and easy have dust environment.

2. Can support with Medicine Inspector, Capsule filling machine, Capsule polishing machine, Pulverize machine, Grinder machine, Granulating Machine, etc.

Technical Data

Model	XCJ-36
Motor Power	3Kw
Rated Voltage	380V,50HZ
Extraction Rate	360m³/h
Limit Vacuum Degree	19612Pa
Noise	<75db(A)
Net Weight	100Kg

Optional equipment:(Purchased separately)

QVC Vacuum Generator

Feature

Pneumatic vacuum conveyors are using compressed air based on a vacuum generator product a high vacuum system for the conveyance without mechanical vacuum pump. Simple structure, small size ,maintenance, low noise ,easy to control and eliminate static electricity and reach the GMP standard. High vacuum ensure the transported materials eliminate stratification and the homogeneity of mixture components.