01
NJP-2000/2300C Automatic Capsule Filling Machine
Feature
1.Improves the module turntable the internal structure, Using the Japan imported linear bearing, ensure equipment's accuracy and service life.
2.Main transmission shafts bearing block can splits, easy for maintance and fix. Groove wheel dividing mechanism, accurate indexing, long service life.
3.All drive cam is using high quality materal to made into indentations cam,resist abrasion, steading working, long service life.
4.High-precision drive system is stable and reliable.
5.Electronic control system using Japan mitsubishi inverter driving, stepless speed regulation Japan mitsubishi PLC program control, accurate action. Safe and reliable, at the same time having feeding, automatic feeding two functions optional.
Technical Data
Model |
NJP-2000C |
2300C |
|
Production efficiency |
2000 caps/M 12,000 caps/H |
2300 caps/M 13,800 caps/H |
|
Hole number |
16 |
18 |
|
Index table |
12 partition seal type |
||
Capsule size |
00# 0# 1# 2# 3# 4#5# |
- |
|
Capsule size for pellet |
0# 1# 2# 3# 4# |
||
Total power |
5.85kw |
||
Weight formain machine |
1890kg |
||
Dimension main machine |
1254×1014×2027mm |
||
Annex machine |
XCL-36 Cleaner |
||
Vacuum pump |
1.5kw water ring pump |
||
Mould List
NO. |
name |
QTY |
Unit |
Remark |
1 |
Uper dies |
12 |
pcs |
|
2 |
Lower dies |
12 |
pcs |
|
3 |
Capsule feeding plate |
2 |
pcs |
|
4 |
Vertical fork |
2 |
pcs |
|
5 |
Horizntal fork |
2 |
pcs |
|
6 |
Correcting blok |
2 |
pcs |
|
7 |
Filling bar |
96 |
pcs |
|
8 |
Powder disk |
1 |
pcs |
|
9 |
Correcting rod for installating upper dies and lower dies |
2 |
pcs |
|
10 |
Correcting rod for installating Block block correction |
2 |
pcs |
|
11 |
Correcting rod for installating lower dies of powder disk |
2 |
pcs |
|
12 |
Correcting rod for instakkating set of powder disk |
2 |
pcs |
Spare tools
NO. |
Name |
Size |
Q.ty |
Remarks |
1 |
Compression spring |
2×10×40×4.5 |
16 |
|
2 |
Compression spring |
1.2×15×70×7.4 |
24 |
|
3 |
Spring plate |
NJP3-12 |
16 |
Dimension Diagram
Details of the plan
New structure of twelve station closed intermittent turntable, upper and lower module one-way movement, safe and reliable, closed structure to ensure the products will not be lubricating oil pollution, meet GMP standard requirement.
Double guide rod fixing device
Upper and lower modules, the upper module is fixedly positioned to ensure the rigidity and accuracy when the lower module is retracted.
Micro pill metering filling device（Pellet Part）, a metering cavity size is adjustable, appliable to the surface integrity requirements generally small pellet.（Need to purchase additional supporting facilities）
Electronic control system uses the Japanese Mitsubishi inverter drive, variable speed, Mitsubishi PLC control, accurate, safe and reliable. Both timed cutting, automatic cutting two functions are optional.
Operation interface:
Touch screen operation mode and button operation mode are available. The touch screen presents the functional options required for the device to operate through a friendly interface. The material feeder supports two types of timed quantitative cutting and automatic induction cutting (Omron proximity sensor control), and the cutting time and waiting time can also be adjusted according to actual needs;Provides production record and clear function, automatic fault alarm function, fault inquiry function.The PLC can set two levels of passwords, which is convenient for equipment management personnel and operators to use.
Markov Groove Wheel mechanism
Markov Groove Wheel mechanism Features
1. sealed structure, meet the GMP standard.
2. Frequency, stable, safe and easy to operate.
3. capsule high probability.
4. The large dish filled with powder, installed capacity and accurate.
5. The main drive is removable bearing structure, easy installation and maintenance (most other manufacturers, the bearing integrally formed, can not be split, convenient disassembly main shaft maintenance).
6. Markov Groove Wheel indexing mechanism, indexing is accurate, the sheave diameter and the diameter of the upper and lower module location closer indexing positioning accuracy. Each station to improve the quality of the drive cam material, make concave wheel drive, wear smooth running, lower module extends the use of biaxial closed institutions to ensure rigidity, accuracy and balance module after projecting.
7. Great production models using Markov Groove Wheel indexing mechanism: Markov Groove Wheel manufacturing process using XYZ tripartite repeatedly forged seven times, even their organization, dense, crystal finer to achieve the best toughness and hardness, user 7--8 years have no need to replace. As indexing sheave grooves for wear, affecting the normal operation, just based on the degree of wear indexing slot size, comes with a set of drive rollers change can resume normal use, this wheel replacement costs no more than 200 yuan, and very durable, maximize saving equipment maintenance costs, are currently on the market the most cost effective automatic capsule filling machine structure.
8. Suspended touch-screen operation, push button operation two optional, automatic mobilize operating space, easy to use.
9. Markov Groove Wheel indexing mechanism drawback is that it is bulky, difficult to assemble, noisy (but the company's products can be controlled at 75 db or less)
1.Design of Measuring Cam Curve
Optimized cam curve design, more stable movement, more reliable operation, the load capacity of the more easily guaranteed
Pressure measurement cam cam with built-in double-sided design, the movement more stable and more reliable.
2.Increase the cam stroke, powder forming a long time.
Five compaction drugs, drug pressure process cam is designed as a curve, rather than point compaction, thereby increasing the molding time, so that the drug into a good column, so better to ensure the loading difference.
In the figure, the x-axis represents the cam rotation angle, and the y-axis represents the cam travel.
Figure a: the original cam motion curve, the original cam stroke (35), pressing the process point compaction.
Figure b: Modified cam motion curve, change the cam stroke (45), the pressure of the drug process is a curve, thus forming a long time.
3. The Curve Design of the Filling Rod More Suitable for Viscous Materials
More suitable for viscous material filling rod movement curve design
Filling rod material station, the filling rod of the working process is: charge - lift - low stay - and then mention - and then stay high
Other plant filling rod of the working process is: charge - lift - high stay
A filling rod lowest position
B filling rod directly raised, resulting in "sticky red" phenomenon
C filling rod has a short stay and then lift the lower body of the capsule body in the filling rod has not yet mentioned when the start of rotation will remain in the stick at the bottom of the filling rod material can be scraped into the capsule body.
4.Quantitative automatic lubrication device
The equipment is equipped with a quantitative lubrication system, which can be used to lubricate the lubricating parts regularly and quantitatively. The lubricating device is mainly used for automatic lubrication of the inner parts of bearings, sheaves, cams and other moving parts, which effectively avoids the maintenance of equipment by the operator. Resulting in wear and tear of internal parts of the equipment, but also to enhance the life of the moving parts within the device. The operator only in a certain period of time, to the storage box to add the appropriate amount of lubricant to ensure that the equipment can be automatically run the quantitative lubrication system can be. (Lubricant delivery time and delivery volume adjustable)
Machine in Factory
Tool of Machine
Application Type
(Need to purchase pellet construction)
XCJ-36 Cleaner
Feature
1. Use in easy have dust’s machine and easy have dust environment.
2. Can support with Medicine Inspector, Capsule filling machine, Capsule polishing machine, Pulverize machine, Grinder machine, Granulating Machine, etc.
Technical Data
Model |
XCJ-36 |
Motor Power |
1.5kw |
Rated Voltage |
380V 50HZ |
Extraction rate |
360m3/h |
Limit vacuum degree |
19500 Pa |
Noise |
＜75db(A) |
Weight for main machine |
72kg |
Dimension |
700×460×1030mm |
Optional equipment:(Purchased separately)
QVC Vacuum Generator
Feature
Pneumatic vacuum conveyors are using compressed air based on a vacuum generator product a high vacuum system for the conveyance without mechanical vacuum pump. Simple structure, small size ,maintenance, low noise ,easy to control and eliminate static electricity and reach the GMP standard. High vacuum ensure the transported materials eliminate stratification and the homogeneity of mixture components.
Parameters List
Model |
QVC-1 |
QVC-2 |
Capacity |
350kg/h |
700kg/h |
Gas consumption |
180L/min |
360L/min |
Supply gas pressure |
0.4-0.6Mpa | |
Optional equipment:(Purchased separately)
JMJ Capsule Polishing Machine
Optional equipment:(Purchased separately)
JMJ Capsule Polishing Machine
JMJ-2A Winnowing removed with empty Capsule polishing machine
Packing and Ship
Honor
010203
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